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Pagina 1 - AND PARTS MANUAL

P/N: 30827603/24/2010 CRHPO BOX 582 CHESTER NY 10918FABCO POWERWWW.FABCOPOWER.COMMfg. of: Vehicle Mounted Generators Hydraulic Generator

Pagina 2 - CAUTION

11DESCRIPTION OF COMPONENTSCOMPRESSOR ASSEMBLYThe FABCO hydraulic drive compressor assembly is a positive displacement, oilflooded, rotary screw type

Pagina 3 - TABLE OF CONTENTS

12DESCRIPTION OF COMPONENTSSAFETY VALVEThe pop safety valve is set at 200 PSI and is located at the top of the air/oil sump. This valve actsas a back

Pagina 4 - SPECIFICATIONS

13DESCRIPTION OF COMPONENTSINSTRUMENTATIONThe FABCO hydraulic drive compressor unit incorporates a gauge panel that monitorstemperature, pressure an

Pagina 5

14INSPECTION, LUBRICATION, AND MAINTENANCEThis section contains instructions for performing the inspection, lubrication, and maintenanceprocedures req

Pagina 6

15LUBRICATION AND MAINTENANCE CHAR TNOTE: Compressor oil and filter is to be changed after the first 50 hours of operation . After this,normal int

Pagina 7

16LUBRICANT RECOMMENDATIONSWARNINGThe following are general characteristics for a rotary screw lubricant. Due to the impossibility ofestablishing lim

Pagina 8

17LUBRICANT RECOMMENDATIONSLUBRICANT CHARACTERISTICS1. Flash point 400°F minimum.2. Pour point -40°F.3. Contains rust and corrosion inhibitors.4. Con

Pagina 9 - COMPRESSOR TERMINOLOGY

18MAINTENANCEIf some of the maintenance intervals in the schedule outlined in this manual seem to be rather short,it should be considered that one hou

Pagina 10 - DESCRIPTION OF COMPONENTS

19MAINTENANCEAIR/OIL COALESCERThe air/oil coalescer employs an element permanently housed within a spin-on canister. This is asingle piece unit that

Pagina 11

20MAINTENANCEOIL FILTERThe compressor oil filter is a throwaway type cartridge. It is designed with a built-in bypass so thatif there is a large restr

Pagina 12

CAUTION If this System is used in less then 1 ½ Hour operations You must change the Air end Hydr.Oil every 30 Days. Using this System in short perio

Pagina 13

21MAINTENANCESHAFT SEALSHAFT SEAL INSTALLATION INSTRUCTIONS:1. Remove hydraulic motor, drive coupling and adapter housing from face of compressor.2.

Pagina 14

22TROUBLESHOOTINGThis section contains instructions for troubleshooting the equipment following a malfunction.The troubleshooting procedures to be per

Pagina 15 - LUBRICANT RECOMMENDATIONS

23TROUBLESHOOTINGIMPROPER DISCHARGE PRESSURE1. If discharge pressure is too low, check the following:A. Leaks in service line.B. Restricted compresso

Pagina 16

24TROUBLESHOOTINGCOALESCER PLUGGINGIf the coalescer element has to be replaced frequently because it is plugging up, it is an indicationthat foreign

Pagina 17 - MAINTENANCE

25COMPRESSOR OPERATIONBefore starting the compressor, read this section thoroughly. Familiarize yourself with the controls andindicators, their purp

Pagina 18

26COMPRESSOR OPERATIONOPERATING CONDITIONSThe following conditions should exist for maximum performance of the compressor. . The truckshould be as cl

Pagina 19

27PARTS ANDILLUSTRATIONSECTION

Pagina 20

281122334455667788A AB BC CD DFRACTIONAL ` 1/16DECIMAL ` .03ANGULAR ` 1°DO NOT SCALETOLERANCESUNLESS NOTED MACHINED SURFACES NOMINAL DIM.0.000 TO 1.00

Pagina 21 - TROUBLESHOOTING

2911223344A AB BC CD DParts ListDESCRIPTIONPART NUMBERQTYITEMFRAME, EAGLE H30792811BOLT, HEX GR8 3/8-16 X 5 1/2929806-55022WASHER, FLAT GR8 3/8938206

Pagina 22

3130827611223344A AB BC CD DParts ListDESCRIPTIONPART NUMBERQTYITEMELBOW, HYD 3/4 MJIC X -12 MSAE970412-10611CONNECTOR, 1 MJIC X -12 MSAE970516-10612P

Pagina 23

4308276OPERATORS, MAINTENANCE, AND PARTS MANUAL EAGLE 6 IN 1Operation & Maintenance SectionTABLE OF CONTENTSOperation & Mai

Pagina 24 - COMPRESSOR OPERATION

311122334455667788A AB BC CD DParts ListITEM QTY PART NUMBER DESCRIPTION1 1 301665 MOTOR, 1.58 CIR SAE "A" 3/4 ROUND SIDE PORT2 1 302101 HU

Pagina 25

3211223344A AB BC CD DParts ListDESCRIPTIONPART NUMBERQTYITEMSHROUD, OIL CLR FAN ASSY 13301434 11NUT, TINNERMAN 5/16-18961505-14082BOLT, WHIZLOCK GR5

Pagina 26 - ILLUSTRATION

3311223344A AB BC CD DParts ListITEM QTY PART NUMBER DESCRIPTION1 4 924301-156 NUT, NYLOC GR5 #8-322 4 931601-050SCREW, MACH RD HD #8-32 X 1/23 28 93

Pagina 27 - REV DESCRIPTION DATE ENG

3411223344A AB BC CD DParts ListITEM QTY PART NUMBER DESCRIPTION1 1 302445 DECAL, AIR LEXAN2 1 300913DECAL, OIL DRAIN3 1 305761 DECAL, SERIAL TAG BOSS

Pagina 28

3511223344A AB BC CD DParts ListDESCRIPTIONPART NUMBERQTYITEMSWITCH, SHUTDOWN 117LF WITHOUT FUSE30259111SWITCH, TOGGLE ON/OFF GEN DPDT30055522SWITCHG

Pagina 30

+-ON-OFFfor HYDR.SystemTo ener.Hydr.System37

Pagina 31

38308276#16 SAE"P" PRESSUREIN PORT#20 SAE"T" TANKOUT PORT1/2" FNPTAIR OUTLET4-PIN WIRE HARNESSCONNECTORM10097 FABCO HYD CONN

Pagina 33

40RECOMMENDED SPARE PARTSREBMUNTRAPNOITPIRCSED1062038ICSRETLIFLIO,TNEMELE2517038/7ICSRETLIFRIA,TNEMELE00620304KN/8ICSNO-NIPS,RECSELAOC290703G8ICSRIAP

Pagina 34

5SPECIFICATIONSYREVILEDROSSERPMOCMFC03ISP011TUPTUOXAMROTARENEGSTLOV042/021TUPTUOXAMREDLEWSPMA003ROSSERPMOC-YTICAPACDIULF)CILUARDYHTON(METSYSNOLLAG0.2

Pagina 35

41Instructional Procedures for Installation of the EAGLE 6 in 1 machine.This unit should be installed only by those who have been trained and delegate

Pagina 36 - To ener

42INSTRUCTIONAL PROCEDURES2. INSTALLING THE WIRING & CONNECTING THE HYDRAULIC HOSESThis unit is shipped from the factory with all necessary inter

Pagina 37

43INSTRUCTIONAL PROCEDURES3. PRE-START-UP INSPECTION CHECKSThis inspection should be done prior to removing truck from bay. Final testing of the syst

Pagina 38

44INSTRUCTIONAL PROCEDURESC. Engage hydraulic system. Flip switch to “compressor activation” switch. Let the compres-sor run for several minutes to

Pagina 39 - RECOMMENDED SPARE PARTS

2424200120125501558514570135601701051252005012550125JSJSBCAC GeneratorWelding- 24 VDC +12 VDC +36 VDC CVC+-For WELDINGConnect Welding Leads to Pos and

Pagina 40 - of the EAGLE 6 in 1 machine

2424200120125501558514570135601701051252005012550125JSJSBCAC GeneratorWelding- 24 VDC +12 VDC +36 VDC CVC+-Min 10For Jumpstarting 12 V BatteriesConnec

Pagina 41 - INSTRUCTIONAL PROCEDURES

General Operating InstructionsThis hydraulically-driven welder-generator consists of 3 main components :a) hydraulic driveb) DC welderc) AC generatorF

Pagina 42

FABCO Welders with Jumpstart Option To use the Fabco Welders Jumpstart Option proceed as follows For 12 Volt Jumpstarting a) Set all switches to low

Pagina 43

... . . . . . . . . . . . . . . . . . . . . . . . . . . Fabco's Web Page www.fabcopower.comHydro – Arc General InstallationThe Hydro

Pagina 44

Important HydraulicCircuit InstallationInformationIf the hydraulically-driven EAGLE Systemis mounted below the system tank, it ishighly recommended th

Pagina 45

6WARNINGAIR COMPRESSOR SAFETY PRECAUTIONSSafety is basically common sense. While there are standard safety rules, each situation has its ownpeculiari

Pagina 46

Hydro-600General InstallationThe Hydro-600 is a hydraulically-driven AC generator that will deliver its ratedoutput power when the proper flow at 2000

Pagina 47

200 - 225 -250 - 300 DC Welder Parts Illustr.1312111091417161578a564a3282726621222324285bbbaaa394141a41d41c41e42434445464752

Pagina 48 - General Installation

Fabco Power Telephone : (845)-469-91511570 Kings Hwy FA

Pagina 49 - Information

DC Welder Parts ListPage 2 of 2Item # # Description Price40 600957 Air Intake41 600964 Recept.Panel Compl.41a 600965 Twistlock Recept41b 600966 Fin

Pagina 50 - Hydro-600

2FP CCDriveReturn LineCaseDrainPressure LineInSpeedAdjustmentGETECHydraulicDirecttoTank55

Pagina 51

Alternator WindingWhiteBlackBrownBlue240V60HzBlueWhiteBrown & Black120V60HzBlackBrownBlueWhiteWelding ImpedanceWelding WindingWeldingBridge-+50

Pagina 53

HM 401 AND HW 301HM 621 AND HW 251Hydraulic DriveCautionDo not allow generator to exceed 3800 RPMMotorOutInGeneratorCase Drain(Viewed FromAbove)

Pagina 55 - GETEC 250 Amp

Standard E PanelsCutBlueWhiteBrownBlackBlueWhiteBlueWhiteWhiteBlackBlackBlueWhite0120120 / 240Brown60

Pagina 56 - Flow Regulator

7SAFETYDANGERDo not disconnect or bypass safety circuit system.Do not install safety devices other than authorized BOSS INDUSTRIES, INC. replacementd

Pagina 58

62WARRANTY INFORMATIONFABCO warrants that this Rotary Screw Compressor unit conforms to applicabledrawings and specifications approved in writing by

Pagina 59 - Standard E Panels

63As claims, policies and procedure are governed by the terms of the FABCO warranty isnecessary to outline some of the more important provisions.The F

Pagina 60 - WARRANTY SECTION

64WARRANTY/RETURN GOODS INSTRUCTIONSThe warranty/return procedure outlined below is provided to give the claimant the informationnecessary to file a

Pagina 61 - WARRANTY INFORMATION

65GENERALAn approved claim depends on the following provision:1. An RGA # must be issued by FABCO (See filing procedures.)2. Failed part must be retu

Pagina 62

41520Heavy Cable connectionsTerminals66

Pagina 63

8SAFETYA compliment of warning decals is supplied with each unit. These decals must be affixed to thecomressor package in the locations noted in this

Pagina 64

9SAFETY

Pagina 65 - Terminals

10COMPRESSOR TERMINOLOGYAIR/OIL COALESCER - Performs second stage separation of oil from compressed air feedingair tools. Sometimes referred to as th

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